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SPECIFICATION SHEARING LINE
MINI LEVELLER ML6
This line is designed for continuous shear cutting of both hot and cold rolled steel in coil in the range of
0.25/2.3 mm. in thickness and up to 550 mm.width into prescribedsize sheets and heap them up on the piler.
A numeric control system is adopted for a higher cutting length precision.
Capacity
Material Mild steel in coil or coloured steel in coil.
Strip width 90 mm. - 550 mm.
Strip thickness 0.25 mm. - 2.3 mm.
Coil inside diameter 508 mm.
Coil outside diameter 1400 mm.
Coil weight 4.5 Tons.
Line speed 30 m/min.
Shearing length 140mm. - 2440 mm.
Power source AC 380 V, 50 Hz, 3-Phase for driver.
AC 220 V, 50 Hz, 1-Phase for control.
Hydraulic pressure 50 Kg/cm2, normal
Pneumatic pressure 6 Kg/cm2, normal
Line direction From left to right viewed from operation panel


Line composition

Coil car
Uncoiler
Rough leveller with opener
Loop table
Feed roll
Up-cut-shear
Conveyor
Piler
Pneumatic equipment
Hydraulic equipment
Electric equipment











Specification of each equipment

Coilcar
Type Four-wheel, hydraulic travelling and lifting
Loading capacity 4.5 Tons.
Coil width 550 mm.
Coil outside diameter 1400 mm.
Lifting By hydraulic cylinder, 150 mm. x 400 mm. st.
Operation By manual valve
Travelling of car By hydraulic cylinder, 50 mm. x 1000 mm. st.
Operation By manual valve

Uncoil with snubber roll
Type Wedge mandrel expansion system
Loading capacitor 4.5 Tons.
Coil width 90 mm. - 550 mm.
Coil inside diameter 508 mm.
Coil outside diameter 1400 mm.
Diameter of expander drum 508 mm.
Diameter of contracted drum 458 mm.
Difference of contracted and expanded drum diameter 50 mm.
Effective length of drun 750 mm.
Material of segment Cast steel
Material of sleeve wedge Cast iron
Contraction/expansion of drum By hydraulic cylinder, 150 mm x 100 mm st.
Operation By manual valve
Snubber roll Steel tube with rubber lining
Snubbing By hydraulic cylinder, 152 mm. x 280 mm st.
Motor for snubber roll 0.75 Kw. geared motor
Brake By air cylinder
Operation By solenoid valve, pressure control valve
Motor for rewinding 1.5 Kw. Geared motor.
Rewinding speed 3 rpm

Leveller with ingoing opener
Type 11-roll leveller with ingoing pinch roll
Pinch roll OD.130 mm. x 750 mm.
Material of pinch roll Hard steel, Hardener and ground, Hardness - HS 80
Vertical adjustment By air cylinder, 150 mm. x 100 mm. st.
Operation By solenoid valve
Work roll OD. 60 x 740 mm.
Material of work roll Hardener and ground, hardness - HS 80
Vertical adjustment of work roll By worm screw with scale
Back-up roll OD. 68 x 300 mm.
Material of back-up roll Hard steel, Hardener and ground, Hardness - HS 80
Operation By handwheel pinion (helical gear) and universal joint
Drive motor 22 Kw.

Loop table
Type Overhung type
Sueface of table Bakelite lined.
Raising & lowering of table By push button

Feed roll
Roll OD. 180 mm. x 680 mm.
Feeding speed 40 m/min.
Up/down of feed roll By air cylinder, 2 pcs. OD. 150 mm. x 100 mm. st.
Operation By solenoid valve
Measuring roll OD. 100 mm. x 300 mm. serface hardened and ground
Drive motor AC. Servo 4.4 Kw.
Setting By PLC system

Up-cut-shear
Type Up-cut type
Effective width of blade 750 mm.
Clutch and brake U.S.A. make of multiple layer type
Revolution of crank shaft 150 rpm
Number of work stroke 40 spm
Drive motor 5.5 Kw.

Conveyor
Width of belt 600 mm.
Roller OD.150 mm. x 750 mm.
Drive motor 2.2 Kw.
Speed 60 m/min.

Piler
Type Electrically traversable with two whell
Piler length 300 mm. - 2000 mm.
Piler heap 300 mm.
Piler width 100 mm. - 700 mm.
Blower AC. 2.2 Kw.








Pneumatic equipment
Receiver tank 1 Pcs.
Filter for oiler Control valve, solenoid valve
Used pressure 5 kg/cm2, normal
7 kg/cm2, maximum

Hydraulic equipment
Hydraulic unit 1 Unit
Drive motor 5.5 Kw.
Pump discharge 26 litres/min.
Tank capacity 100 Litres.
Valve stand Control valve, solenoid valve
Used pressure 40 kg/cm2, normal
70 kg/cm2, maximum

Electric equipment
Power source 380 V, 50 Hz, 3-phase
Power for control 220 V, 50 Hz, 1-phase
Main operation panel 1 Set.
Sub-operation panel 2 Set.